VDF Boehringer VDF Cx

    Individually configurable machines for crankshaft machining

    The modular design of VDF Cx machines for crankshaft machining enables them to be individually configured and they are characterized by the highest production quality and reliability while at the same time by low investment and maintenance costs. VDF Cx crankshaft machining centers have highly diverse loading concepts and are ideally matched to the differing requirements in stand-alone machine and interlinked operation.

    INDUSTRIES

    Equal to any challenge – not only in these industries

    Automotive OEMs and Suppliers

    System solutions for all crankshaft types

    Truck manufacturers and suppliers

    Modular system for large crankshafts including all machining technologies

    ADVANTAGES

    HOW TO BENEFIT FROM VDF Cx CRANKSHAFT MACHINING CENTERS

    Enhanced performance

    VDF Cx machines enable the machining of crankshafts and camshafts made of high-strength materials and up to 6,000 mm long. Powerful main and counter spindles alongside milling drives with active spindle cooling cater for top cutting performance.

    Maximum efficiency

    VDF Cx machines for crankshaft machining enable short setup times through the use of hydraulic clamping devices for tool changing. Easy accessibility via the sliding and removable machine cover increases ease of maintenance and ensures short service times. Customized user interfaces reduce downtimes and training times.

    Top precision

    The design of VDF Cx machines with their mineral cast inclined bed and guideway arrangement in one plane offers the greatest rigidity and precision. Cooled spindles, the defined use of minimum lubrication and the use of sensors for temperature monitoring enable top precision and production quality.

    Ideal ergonomics

    The excellent soundproofed work area in VDF Cx crankshaft machining centers uses decoupled sheeting to reduce noise levels to a maximum of 75 dBA or optionally even to 72 dBA.

    Regular maintenance activities can be performed from ground level without the need to access the machine from above.

    The consistently ergonomic arrangement of control elements ensures an ideal work environment and obviates the need to enter the machine interior. These advantages in VDF Cx machines are realized within a compact and minimized machine footprint.

    APPLICATIONS

    TOP PERFORMANCE FOR MAXIMUM PRECISION

    Modular VDF Cx crankshaft machining centers permit a wide variety of necessary machining operations, such as cutting to length and centering (CET), turning/ turn broaching of center bearings (CB), external milling (CM) and internal milling (CIM) of pin bearings including machining of counterweights, drilling operations for oil channels (CD) and the like, end machining (CET) and fine turning (CT) of flange, pin, flange bearing and transducer ring contour.

     

    The combination of individual technologies within one machine provides flexible solutions for small and medium series (CMT, CMB)

     

    The use of B-axes (TM) within the larger machine series enables complete machining of shafts in a single setup.

    • Pumps

      Pump shaft

      VDF Boehringer VDF Cx machines enable complete machining of pump shafts from 50 mm to 6,000 mm, including cutting to length and centering, wet and dry machining or minimum lubrication and finishing via tangential turning.

    • Miscellaneous

      Shaft parts

      VDF Boehringer VDF Cx machines enable complete machining of shaft parts, including cutting to length and centering, wet and dry machining or minimum lubrication and finishing via tangential turning.

    • Chassis

      Wheel axle

      VDF Boehringer VDF Cx machines enable complete machining of shafts, including cutting to length and centering, wet and dry machining or minimum lubrication and finishing via tangential turning.

    • Powertrain

      Drive shaft

      VDF Boehringer VDF Cx machines enable complete machining of drive shafts, including cutting to length and centering, wet and dry machining or minimum lubrication and finishing via tangential turning.

    • Powertrain

      Drive shaft

      VDF Boehringer VDF Cx machines enable complete machining of drive shafts, including cutting to length and centering, wet and dry machining or minimum lubrication and finishing via tangential turning.

    • Electric drive

      Rotor

      VDF Boehringer VDF Cx machines enable complete machining of rotors, including cutting to length and centering, wet and dry machining or minimum lubrication and finishing via tangential turning.

    • Transmission

      Main shaft

      VDF Boehringer VDF Cx machines enable complete machining of main shafts from 50 mm to 6,000 mm, including cutting to length and centering, wet and dry machining or minimum lubrication and finishing via tangential turning.

    • Transmission

      Countershaft

      VDF Boehringer VDF Cx machines enable complete hard and soft machining of countershafts, including cutting to length and centering, wet and dry machining or minimum lubrication and finishing via tangential turning.

    • Engine

      Balance shaft

      VDF Boehringer VDF Cx machines enable complete processing of balance shafts from 50 mm to 6,000 mm, including cutting to length and centering, wet and dry machining or minimum lubrication and finishing via tangential turning.

    • Engine

      Car crankshaft

      VDF Boehringer VDF Cx machines enable the machining of car crankshafts up to 550 mm (VDF 221 Cx) or 750 mm (VDF 226 Cx), including cutting to length and centering, turning/ turn broaching, external/ internal milling, turning, end machining and technology combinations. 

    • Engine

      Truck crankshaft

      VDF Boehringer VDF Cx machines enable the processing of truck crankshafts up to 1,300 mm (VDF 321 Cx) or 1,500 mm (VDF 326 Cx), including cutting to length and centering, turning/ turn broaching, external/ internal milling, turning and end machining.

    • Engine

      Special crankshaft

      VDF Boehringer VDF Cx machines enable the machining of special crankshafts up to 6,000 mm (VDF 650 Cx), including cutting to length and centering, turning/ turn broaching, turning, end machining and technology combinations. 

    • Engine

      Car camshaft

      VDF Boehringer VDF Cx machines enable the machining of car camshafts up to 550 mm (VDF 221 Cx) or 750 mm (VDF 226 Cx), including cutting to length and centering, turning/ turn broaching, external milling, turning, end machining and technology combinations.

    • Engine

      Truck camshaft

      VDF Boehringer VDF Cx machines enable the machining of truck camshafts up to 1,300 mm (VDF 321 Cx) or 1,500 mm (VDF 326 Cx), including cutting to length and centering, turning/ turn broaching, external milling, turning, end machining and technology combinations.

    • Engine

      Crankshaft

    • Engine

      Camshaft

    MACHINE TYPES

    THE RIGHT CRANKSHAFT MACHINING CENTER FOR EVERY REQUIREMENT

    VDF Cx machines are the perfect solution for powerful, precise and cost-effective machining of crankshafts and camshafts with lengths from 200 to 6,000 mm.

     

    For lengths up to 550/750 mm, the VDF 221/226 Cx offers ideal conditions with simultaneously optimized space requirements.

    For lengths up to 800/1,300 mm, the VDF 320/325 Cx is first choice.

    For lengths up to 6,000 mm, the VDF 450 T / VDF 450 TM or the VDF 650 T / VDF 650 TM can be used depending on the application.

    • VDF Boehringer VDF 221/226 CM
    • Crankshaft machining center
    •  
    • VDF Boehringer VDF 320/325 CM
    • Crankshaft machining center
    •  
    • VDF Boehringer VDF 221/226 CB
    • Crankshaft machining center
    •  
    • VDF Boehringer VDF 320/325 CB
    • Crankshaft machining center
    •  
    • VDF Boehringer VDF 221/226 CT
    • Crankshaft machining center
    •  
    • VDF Boehringer VDF 221 CIM
    • Crankshaft machining center
    •  
    • VDF Boehringer VDF 220 CD
    • Crankshaft machining center
    •  
    • VDF Boehringer VDF 220 CE
    • Crankshaft machining center
    •  

    GALLERY

    EXPERIENCE TOP PERFORMANCES

    VDF Cx crankshaft machining centers excel in every production environment in terms of performance, efficiency and product quality. Obtain gripping insights into our machines' work environment here.

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